1. Ifihan
The Datakom D-300-MK2 is a cost-effective, modular genset controller designed for internet monitoring through plug-in modules. It functions as an AMF (Automatic Mains Failure) unit, ATS (Automatic Transfer Switch) unit, remote start controller, manual start controller, and engine controller. This manual provides essential information for the proper installation, operation, and maintenance of the D-300-MK2 controller.
Nọmba 1.1: Iwaju view of the D-300-MK2 controller, highlighting its features and functionalities.
2. Key Features and Functionalities
The D-300-MK2 controller offers a wide range of features and functionalities for comprehensive genset management:
2.1. Gbogbogbo Awọn ẹya ara ẹrọ
- Diesel and gas genset support
- 400Hz operation support
- 400 event logs, full snapshot
- All parameters front panel editable
- 3-level configuration password
- 128x64 graphical LCD display
- Downloadable languages
- Waveform display of V & I
- Harmonic analysis of V & I
- 16Amp MCB & GCB outputs
- 8 configurable digital inputs
- 6 configurable digital outputs
- 2 configurable analog inputs
- Both CANBUS-J1939 & MPU
- 3 configurable service alarms
- Multiple automatic exercise
- Weekly operation schedule
- Dual mutual standby with equal aging of gensets
- Manual "speed fine adjust" on selected ECUs
- Automatic fuel pump control
- Disable protections feature
- Excess power protection
- Yiyipada agbara Idaabobo
- Overload IDMT protection
- Load shedding, dummy load
- Multiple load management
- Current unbalance protection
- Voltagààbò àìdọ́gba e
- Fuel filling & fuel theft alarm
2.2. Awọn ẹya ara ẹrọ ti ilọsiwaju
- Battery back-up real time clock
- Iṣakoso iyara laiṣiṣẹ
- Battery charge run enabled
- Contactor mode support
- Multiple nominal conditions
- Contactor & MCB drive
- 4 quadrant genset power counters
- Mains power counters
- Fuel filling counter
- Fuel consumption counter
- Modem diagnostics display
- Configurable through USB, RS-232 and GPRS
- Free configuration program
- Allows SMS controls
- Ready for central monitoring
- Mobile genset support
- Automatic GSM geo-location
- GPS connectivity (RS232)
- Easy USB firmware upgrade
- Free rating with external gasket
2.3. Awọn iṣẹ-ṣiṣe
- AMF unit
- Ẹka ATS
- Manual start controller
- Engine controller
- Remote display panel
3. Ọja Ipariview and Plug-in Modules
The D-300-MK2 controller features a robust design with various connection points and supports modular extensions for enhanced communication capabilities.
Nọmba 3.1: Detailed back panel view of the D-300-MK2 controller, showing all terminal connections and module slots.
3.1. Plug-in Communication Modules
The D-300-MK2 supports various plug-in modules to extend its communication capabilities, allowing for internet monitoring and remote control.
- GSM Modem (2G-3G-4G): For cellular communication and SMS controls.
- Ethernet (10/100Mbps): Fun asopọ nẹtiwọki ti firanṣẹ.
- Wi-Fi (802.11 b/n): Fun Asopọmọra nẹtiwọki alailowaya.
- RS-485 (2400-57600baud): For industrial communication protocols.
- RS-232 (2400-57600baud): For serial communication, including GPS connectivity.
Nọmba 3.2: Illustration of various plug-in modules available for the D-300-MK2 controller, including GSM Modem, RS-485, Ethernet, RS-232, and Wi-Fi.
4. Imọ ni pato
Understanding the technical specifications is crucial for proper installation and operation.
- Alternator voltage: 0 to 300 V-AC (Ph-N)
- Alternator frequency: 0-650 Hz.
- Awọn mains voltage: 0 to 300 V-AC (Ph-N)
- Ilana igbohunsafẹfẹ: 0-650 Hz.
- Topology: 1-2-3 phase, with or without neutral
- DC Supply Range: 8.0 to 36.0 V-DC.
- VA-cos accuracy: 0.5% + 1 oni-nọmba
- kVA-kW-kVAr accuracy: 1.0% + 1 oni-nọmba
- Lilo lọwọlọwọ: 80 mA DC max @ 12V-DC
- Awọn igbewọle lọwọlọwọ: current transformers, ../5A or ../1A.
- Awọn igbewọle oni-nọmba: igbewọle voltage 0 to 36 V-DC.
- Iwọn titẹ sii Analog: 0-5000 ohms
- Mains and genset contactor outputs: 16Amps@250V
- Awọn abajade DC: Protected mosfet semiconductor outputs, rated 1Amp@28V DC.
- Cranking dropouts: survives 0V for 100ms.
- Magnetic pickup voltage: 0.5 to 50V-AC.
- Magnetic pickup frequency: 0 si 10000 Hz.
- Charge Alternator Excitation: 2W.
- Iboju ifihan: 2.9", 128x64 pixels
- Ẹrọ USB: USB 2.0 Full iyara
- Iwọn otutu ti nṣiṣẹ: -20°C to 70°C (-4 to +158°F)
- Iwọn otutu ipamọ: -40°C to 80°C (-40 to +176°F)
- Ọriniinitutu ti o pọju: 95% ti kii-condensing.
- Idaabobo IP: IP65 from front panel, IP30 from the rear (with gasket)
- Awọn iwọn: 180 x 140 x 46mm (WxHxD)
- Panel Cut-out Dimensions: 151 x 111 mm minimum.
- Ìwúwo: 300 g (isunmọ)
- Ohun elo ọran: High temperature, non-flammable ABS/PC
- Fifi sori: Flat surface mounting on a Type 1 enclosure. Rear retaining plastic brackets.
5. Fifi sori ẹrọ ati Wiring
Correct installation and wiring are critical for the safe and reliable operation of the D-300-MK2 controller. Refer to the wiring diagram for detailed connections.
5.1. Typical Connections
The diagram below illustrates the typical wiring for the D-300-MK2, including connections for the alternator, mains, and engine control.
Nọmba 5.1: Typical wiring diagram for the D-300-MK2 controller, showing connections to alternator, mains, and engine components. Ensure all connections are made according to local electrical codes and safety standards.
- Awọn isopọ batiri: Connect BAT+ and BAT- terminals to the battery. Ensure battery negative is grounded.
- Alternator Connections: Connect alternator phases (L1, L2, L3, N) to the designated terminals.
- Awọn ọna asopọ akọkọ: Connect mains phases (L1, L2, L3, N) to the designated terminals.
- Iṣakoso ẹrọ: Connect starter motor, fuel solenoid, and other engine sensors (oil pressure, water temp, etc.) as per the diagram.
- MPU/J1939: Connect MPU (Magnetic Pickup Unit) or J1939 CANBUS for engine speed and data.
- Fiusi: Install appropriate fuses for all power lines as indicated in the diagram.
- Ilẹ: Rii daju pe ilẹ ti o yẹ fun gbogbo awọn paati.
6. Isẹ
The D-300-MK2 offers various operating modes to suit different genset applications.
6.1. Awọn ọna Iṣakoso
- Ibẹrẹ Afowoyi: Allows the user to manually start and stop the genset using the front panel buttons.
- Ibẹrẹ jijin: Enables starting and stopping the genset via a remote signal.
- Automatic Mains Failure (AMF): The controller automatically starts the genset upon detecting a mains power failure and transfers the load. It stops the genset and transfers the load back to mains when mains power is restored.
- Automatic Transfer Switch (ATS): Manages the transfer of load between mains and genset power sources.
6.2. Abojuto ati ibaraẹnisọrọ
The D-300-MK2 provides extensive monitoring capabilities and supports various communication methods for remote access and data logging.
Nọmba 6.1: Communication diagram illustrating how the D-300-MK2 connects to various systems for monitoring and control, including GSM, Wi-Fi, Ethernet, RS-485, J1939, and USB.
- Abojuto Agbegbe: The 128x64 graphical LCD display provides real-time data, alarms, and event logs.
- Asopọmọra USB: For local configuration and firmware updates using a PC.
- Abojuto latọna jijin: Through plug-in modules (GSM, Ethernet, Wi-Fi, RS-485, RS-232), the controller can communicate with central monitoring systems, HMI displays, and smartphones.
- J1939/MPU: Supports communication with electronic engines for engine data.
Nọmba 6.2: Pada nronu view alongside screenshots of the Scopemeter & Harmonics display, Rainbow Plus Program, Rainbow SCADA Central Monitoring, and Smartphone Support, demonstrating the comprehensive monitoring capabilities.
6.3. Software Support
- Rainbow Plus Program: A free PC software for configuration, monitoring, and diagnostics.
- Rainbow SCADA Central Monitoring: For advanced remote monitoring and control of multiple gensets.
- Smartphone Support: Allows monitoring and control via a dedicated smartphone application.
7. Itọju
Regular maintenance ensures the longevity and reliable operation of your D-300-MK2 controller and the genset it manages.
- Ninu: Keep the controller's front panel clean and free from dust. Use a soft, dry cloth. Avoid abrasive cleaners or solvents.
- Ṣayẹwo awọn isopọ: Periodically inspect all wiring connections for tightness and corrosion. Loose connections can lead to intermittent operation or damage.
- Awọn imudojuiwọn famuwia: Ṣayẹwo awọn olupese ká website for available firmware updates to ensure optimal performance and access to new features. Updates can typically be performed via the USB port.
- Ṣayẹwo Batiri: Ensure the genset's battery, which powers the controller, is in good condition and properly charged.
- Awọn ipo Ayika: Rí i dájú pé àyíká iṣẹ́ náà wà láàrín ìwọ̀n otutu àti ọriniinitutu tí a sọ tẹ́lẹ̀ láti dènà ìbàjẹ́.
8. Laasigbotitusita
This section provides general guidance for common issues. For complex problems, consult a qualified technician or Datakom support.
- Adarí Ko Ṣiṣẹ Tan-an:
- Ṣayẹwo awọn asopọ batiri ati voltage.
- Verify fuses are intact.
- Genset Not Starting:
- Check fuel level and battery charge.
- Inspect engine fault codes on the controller display.
- Verify all safety shutdowns are clear.
- Awọn ọrọ ibaraẹnisọrọ:
- Ensure plug-in modules are correctly installed.
- Check network cables (Ethernet) or Wi-Fi signal strength.
- Verify SIM card (GSM) is active and has credit.
- Confirm correct IP addresses and port settings in software.
- Awọn kika ti ko tọ:
- Check sensor connections and calibration.
- Verify CT (Current Transformer) ratios are correctly configured.
9. Ibamu
The D-300-MK2 controller complies with relevant international standards and directives.
- Ibamu Awọn Itọsọna EU:
- 2014/35/EC (kekere voltage)
- 2014/30/EC (electro-magnetic compatibility)
- Awọn ilana itọkasi:
- EN 61010 (awọn ibeere aabo)
- EN 61326 (Awọn ibeere EMC)
- UL & CSA Compatibility:
- -UL 6200, Controls for Stationary Engine Driven Assemblies (Certificate #: 20140725-E314374)
- -CAN/CSA C22.2 No. 14-13 - Industrial Control Equipment
10. Atilẹyin ati Alaye olubasọrọ
For further assistance, technical support, or inquiries, please contact Datakom Electronics Limited:
- Tẹli: +90-216 466 84 60
- Faksi: +90-216 364 65 65
- Imeeli: datakom@datakom.com.tr
- Webojula: http://www.datakom.com.tr
