1. Ifihan
This manual provides essential instructions for the safe and efficient operation, setup, and maintenance of your Gude Flux-Cored Welder SG 120 A. Please read this manual thoroughly before using the device to ensure proper handling and to prevent injury or damage.
2. Awọn ilana aabo
Welding operations involve significant risks. Adhere to all safety precautions to prevent electric shock, burns, fire, and exposure to harmful fumes and radiation.
- Always wear appropriate personal protective equipment (PPE), including a welding helmet with suitable shade, welding gloves, and protective clothing.
- Ensure the welding area is well-ventilated to disperse fumes.
- Never weld near flammable materials or liquids.
- Rii daju pe alurinmorin ti wa ni ilẹ daradara.
- Ge agbara kuro ṣaaju ṣiṣe itọju tabi yi awọn ẹya ẹrọ pada.
- Maṣe fi ọwọ kan awọn ẹya itanna laaye.
- Pa awọn ọmọde ati awọn oṣiṣẹ ti ko ni aṣẹ mọ kuro ni agbegbe ti a fi weld.
- The machine is equipped with overheating protection. Allow the unit to cool down if it activates.
3. Ọja Ipariview ati irinše
The Gude Flux-Cored Welder SG 120 A is designed for flux-cored welding without the need for shielding gas. It includes the main welding unit, a welding torch, a ground clamp, and basic accessories.
Nọmba 1: Gude Flux-Cored Welder SG 120 A and included accessories.
This image displays the Gude Flux-Cored Welder SG 120 A unit, which is blue and black, featuring control knobs and switches on its front panel. Connected to the unit are a welding torch with its cable, a ground clamp, and a basic black welding mask. Also visible are a wire brush and spare contact tips, indicating the complete setup for flux-cored welding.
Awọn eroja pataki:
- Welding Unit: Main power source and control panel.
- Welding Torch: Delivers the flux-cored wire and welding current to the workpiece.
- Ilẹ Clamp: Ó so mọ́ iṣẹ́ náà láti parí ìṣiṣẹ́ iná mànàmáná náà.
- Iboju alurinmorin: Provides eye and face protection from arc flash and sparks.
- Wire Brush: Used for cleaning welds.
- Contact Tips: Consumable parts for the welding torch.
4. Eto
- Ṣii silẹ: Ni ifarabalẹ yọ gbogbo awọn paati kuro ninu apoti. Ṣayẹwo fun eyikeyi bibajẹ sowo.
- Asopọ agbara: Connect the welder to a 230V, 50Hz power supply with a 16A circuit breaker. Ensure the power switch on the welder is in the "OFF" position before plugging it in.
- Fifi sori ẹrọ waya:
- Open the wire compartment.
- Mount the flux-cored wire spool (up to 0.9 mm diameter) onto the spindle.
- Feed the wire through the guide tube and into the drive rollers.
- Adjust the drive roller tension to prevent slipping or crushing the wire.
- Pa kompaktimenti.
- Torch and Ground Clamp Asopọmọra:
- Ensure the welding torch is securely connected to the front panel of the welder.
- So ilẹ clamp cable to the designated terminal on the welder.
- Igbaradi Iṣẹ-iṣẹ: Clean the workpiece thoroughly to remove rust, paint, oil, or other contaminants that could affect weld quality.
5. Isẹ
- Agbara Tan: Switch the welder to the "ON" position.
- So Ilẹ Clamp: Ni ifipamo so ilẹ clamp si awọn workpiece, aridaju ti o dara itanna olubasọrọ.
- Yan Ipele Agbara: The SG 120 A offers two power levels: 60A and 90A. Select the appropriate level based on the material thickness.
- For thinner materials (e.g., 1.5 mm), use the lower setting (60A).
- For thicker materials (up to 5 mm), use the higher setting (90A).
- Adjust Wire Feed Speed: Use the control knob to adjust the wire feed speed. Start with a moderate setting and adjust as needed to achieve a stable arc and good weld penetration.
- Alurinmorin:
- Position the welding torch approximately 10-15 mm from the workpiece.
- Press the trigger on the torch to initiate the arc and wire feed.
- Maintain a consistent travel speed and torch angle to create a uniform weld bead.
- Flux-cored welding produces slag, which will need to be removed after welding.
- Idaabobo Alapapo: If the welder overheats, the thermal protection will activate, and the unit will temporarily shut down. Allow it to cool down before resuming operation.
- Agbara Pa: After welding, release the torch trigger, switch the welder to "OFF," and disconnect it from the power supply.
6. Itọju
Regular maintenance ensures the longevity and safe operation of your welder.
- Ninu: Regularly clean the welding unit, especially the ventilation openings, to prevent dust and debris buildup. Use compressed air if available.
- Ìtọ́jú Ìtọ́sọ́nà:
- Inspect the contact tip for wear and replace if necessary.
- Ensure the nozzle is clean and free of spatter.
- Check the torch cable for damage.
- Wire Drive System: Periodically check the wire drive rollers for wear and ensure they are clean.
- Ilẹ Clamp: Rii daju ilẹ clamp is clean and provides a secure connection.
- Ibi ipamọ: Tọ́jú ẹ̀rọ ìdènà náà sí ibi gbígbẹ tí ó mọ́ tónítóní nígbà tí a kò bá lò ó.
7. Laasigbotitusita
| Isoro | Owun to le Fa | Ojutu |
|---|---|---|
| Ko si agbara si ẹrọ naa. | Power cable disconnected, circuit breaker tripped, power switch off. | Check power cable, reset circuit breaker, turn power switch on. |
| Ko si arc nigbati a ba tẹ okunfa naa. | Ilẹ clamp not properly connected, wire feed issue, contact tip clogged. | Rii daju ilẹ clamp has good contact, check wire feed, clean/replace contact tip. |
| Welder shuts off during operation. | Overheating Idaabobo mu ṣiṣẹ. | Allow the unit to cool down. Ensure ventilation is not blocked. |
| Poor weld quality (porosity, weak welds). | Improper settings (wire speed, power), dirty workpiece, incorrect technique. | Adjust settings, clean workpiece, review ilana alurinmorin. |
8. Imọ ni pato
- Awoṣe: Gude SG 120 A (Model Number: 20070)
- Iṣagbewọle Voltage: 230 V
- Igbohunsafẹfẹ: 50 Hz
- Max. Net Power: 3.2 kVA
- Net Protection: 16 A
- Ko si-Fifuye Voltage: 31 V
- Alurinmorin Lọwọlọwọ: 60 A / 90 A (2 levels)
- Isanra Ohun elo: 1.5 - 5 milimita
- Max. Wire Diameter: 0.9 mm (flux-cored)
- Awọn iwọn ọja: 48.01 x 35.99 x 22 cm
- Ìwúwo: 14 kg
9. Atilẹyin ọja ati Support
For warranty information, technical support, or service inquiries, please refer to the documentation provided with your purchase or contact your retailer or the manufacturer directly. Keep your proof of purchase for warranty claims.
